[1]谢祺.钢轨探伤车山区铁路轨头核伤检测不良原因分析及对策研究[J].高速铁路技术,2026,(01):105-110.[doi:10.12098/j.issn.1674-8247.2026.01.015]
 XIE Qi.Analysis of Poor Detection Performance for Rail Head Nuclear Flaws by Rail Flaw Detection Vehicles on Mountainous Railways and Countermeasure Research[J].HIGH SPEED RAILWAY TECHNOLOGY,2026,(01):105-110.[doi:10.12098/j.issn.1674-8247.2026.01.015]
点击复制

钢轨探伤车山区铁路轨头核伤检测不良原因分析及对策研究()

《高速铁路技术》[ISSN:1674-8247/CN:51-1730/U]

卷:
期数:
2026年01期
页码:
105-110
栏目:
研究创新
出版日期:
2026-01-30

文章信息/Info

Title:
Analysis of Poor Detection Performance for Rail Head Nuclear Flaws by Rail Flaw Detection Vehicles on Mountainous Railways and Countermeasure Research
文章编号:
1674-8247(2026)01-0105-06
作者:
谢祺
(中国铁路南宁局集团有限公司, 南宁 530029)
Author(s):
XIE Qi
(China Railway Nanning Group Co., Ltd., Nanning 530029, China)
关键词:
钢轨探伤车 轨头核伤 山区铁路 XF70°通道 探伤仪
Keywords:
rail flaw detection vehicles rail head nuclear flaw mountainous railways XF70° channel flaw detectors
分类号:
U216.3
DOI:
10.12098/j.issn.1674-8247.2026.01.015
文献标志码:
A
摘要:
钢轨探伤车作为当前国内铁路钢轨探伤的主要手段,承担着绝大部分线路钢轨母材的检测任务。针对其在山区铁路轨头核伤检出率偏低的问题,以南昆铁路百威段为研究对象,通过收集伤损轨基本信息,对比探伤车与探伤仪在轨头核伤检测原理上的差异,进而分析山区铁路线路特性对探伤车检测效果的影响。在此基础上,提出调整XF70°入射角度和位置、采用降速检测等措施以保证对中良好,运用高灵敏度探伤和精细化对比分析数据回放等方法优化探伤车对山区铁路轨头核伤的检出能力。此类措施在南昆铁路百威段的实际检测中得到了有效验证,可为类似山区铁路的钢轨探测作业提供参考。
Abstract:
As the primary method for rail flaw detection in China's railway system, rail flaw detection vehicles undertake the majority of inspection tasks for rail base metal along most lines. Aiming at the issue of their low detection rate for rail head nuclear flaws on mountainous railways, this study took the Baise-Weishe Section of Nanning-Kunming Railway as the case study. By collecting basic information on flawed rails and comparing the differences in detection principles between rail flaw detection vehicles and handheld flaw detectors for rail head nuclear flaws, the impact of mountainous railway line characteristics on the detection effectiveness of the rail flaw detection vehicles was analyzed. On this basis, measures such as adjusting the incidence angle and position of the XF70°channel, adopting reduced-speed detection to ensure proper alignment, applying high-sensitivity flaw detection, and conducting refined comparative analysis during data playback were proposed to optimize the detection capability of rail flaw detection vehicles for rail head nuclear flaws on mountainous railways. These measures have been effectively verified in actual inspections on the Baise-Weishe Section of the Nanning-Kunming Railway and can provide references for rail flaw detection operations on similar mountainous railways.

参考文献/References:

[1] 毛少虎, 郑双朝. 关于优化大型钢轨探伤车检测模式的探讨[J]. 铁道技术监督, 2019, 47(11): 42-45.
MAO Shaohu, ZHENG Shuangchao. Discussion on Optimizing the Inspection Mode of Large Rail Flaw Detection Vehicle[J]. Railway Quality Control, 2019, 47(11): 42-45.
[2] 张玉华, 马运忠, 李培, 等. 探伤车超声波检测系统基准灵敏度确定方法[J]. 铁路技术创新, 2021(6): 29-33.
ZHANG Yuhua, MA Yunzhong, LI Pei, et al. Method for Determining Reference Sensitivity of Ultrasonic Testing System of Flaw Detection Car[J]. Railway Technical Innovation, 2021(6): 29-33.
[3] 石永生, 罗国伟, 徐其瑞. 钢轨探伤车对轨头核伤检测能力的分析[J]. 无损检测, 2014, 36(9): 34-37, 41.
SHI Yongsheng, LUO Guowei, XU Qirui. Analysis on Transverse Cracks Detection Capability of Rail Flaw Detection Vehicle[J]. Nondestructive Testing Technologying, 2014, 36(9): 34-37, 41.
[4] TB/T 2340-2012 钢轨超声波探伤仪[S].
TB/T 2340 - 2012 Ultrasonic Testing Detector for Rail[S].
[5] 中国机械工程学会无损检测分会. 超声波检测[M]. 2版. 北京: 机械工业出版社, 2000
Chinese Society of Mechanical Engineering Non-destructive Testing Branch. Ultrasonic Detect/Inspection[M]. 2nd ed. Beijing: China Machine Press, 2000.
[6] GB/T 28426 - 2021铁路大型养路机械钢轨探伤车[S].
GB/T 28426 - 2021 Rail Heavy-duty Maintenance Machinery—Rail Flaw Detection Vehicle[S].
[7] 谢祺. 关于提高钢轨探伤车小型核伤检出率的研究[J]. 铁路工程技术与经济, 2019, 34(2): 21-23, 29.
XIE Qi. Research on Improving the Detection Rate of Small-scale Rail Head Transverse Cracks of Rail Flaw Detection Vehicle[J]. Railway Engineering Technology and Economy, 2019, 34(2): 21-23, 29.
[8] 石永生, 马运忠, 傅强, 等. 钢轨探伤车的检测运用模式与伤损分级探讨[J]. 铁路技术创新, 2012(1): 96-98.
SHI Yongsheng, MA Yunzhong, FU Qiang, et al. Discussion on Detection and Application Mode and Damage Classification of Rail Flaw Detection Vehicle[J]. Railway Technical Innovation, 2012(1): 96-98.
[9] 连军, 李尧华, 高健. 钢轨超声波探伤仪灵敏度20%林状回波调节法[J]. 铁道技术监督, 2022, 50(2): 50-54.
LIAN Jun, LI Yaohua, GAO Jian. 20% Forest Echo Adjustment Method for Sensitivity of Ultrasonic Testing Detector for Rail[J]. Railway Quality Control, 2022, 50(2): 50-54.
[10] 石永生. 依靠杂波设置探伤车检测标准的分析探讨[J]. 中国铁路, 2013(5): 67-70.
SHI Yongsheng. Analysis and Discussion on Setting Detection Standard of Flaw Detection Vehicle Based on Clutter[J]. Chinese Railways, 2013(5): 67-70.

备注/Memo

备注/Memo:
收稿日期:2024-04-25
作者简介:谢祺(1989-), 男,工程师。
更新日期/Last Update: 2026-01-30